Daily Muscat Bay STP: PPM Report

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Daily Operational Checklist for Muscat Bay STP

Date:

Operator Name:

Time:

Shift:

Section 1: Lifting Station

Task
Status (✓)
Comments/Observations
Check influent flow rate (100-FIT-01)
Record reading: _______ m³/hr
Observe level in lifting station (100-LIT-01)
Record reading: _______ m
Visually inspect coarse basket screen (100-E-01) for blockages
Verify operation of raw sewage transfer pumps (100-P-01, 100-P-02)
Duty pump: _______ Standby pump: _______
Check pump discharge pressures (100-PIS-01, 100-PIS-02)
Record readings: P-01: _______ bar, P-02: _______ bar
Listen for unusual pump noises or vibrations
Verify automatic sampler (100-AS-01) operation
Sample time: _______ Sample volume: _______
Record pump runtimes in log
P-01: _______ hours, P-02: _______ hours

Section 2: Combined Pre-Treatment Unit

Task
Status (✓)
Comments/Observations
Visually inspect screen (100-E-02) for blockages
Verify operation of screw screen compactor motor (100-CM-03)
Check operation of screen washing system (100-SV-02)
Verify operation of compaction zone washing system (100-SV-01)
Check operation of horizontal grit screw conveyor (100-CM-01)
Verify operation of inclined grit screw conveyor (100-CM-04)
Check operation of degreasing scraper motor (100-CM-02)
Verify operation of air blower (100-AB-01)
Record equipment runtimes in log

Section 3: Equalization/Balancing Tank

Task
Status (✓)
Comments/Observations
Check level in equalization tank (200-LIT-01)
Record reading: _______ m
Monitor dissolved oxygen (DO) level (200-AIT-01)
Record reading: _______ ppm
Verify operation of submersible aerator (200-SA-01)
Check operation of intermediate pumps (200-P-01, 200-P-02, 200-P-03)
Duty pump(s): _______ Standby pump: _______
Check pump discharge pressures (200-PIS-01, 200-PIS-02, 200-PIS-03)
Record readings: P-01: _______ bar, P-02: _______ bar, P-03: _______ bar
Listen for unusual pump noises or vibrations
Record pump and aerator runtimes in log

Section 4: Secondary Fine Screens

Task
Status (✓)
Comments/Observations
Verify operation of mechanical fine screens (201-E-01, 202-E-01)
Duty screen: _______ Standby screen: _______
Check operation of screen washing system (201-SV-01, 202-SV-01)
Verify operation of compaction zone washing system (201-SV-02, 202-SV-02)
Record equipment runtimes in log

Section 5: Aeration & Anoxic Tanks

Task
Status (✓)
Comments/Observations
Check DO level in aeration tanks (400-AIT-01, 401-AIT-01)
Record readings: Tank 1: _______ ppm, Tank 2: _______ ppm
Verify operation of air blowers (300-AB-01, 300-AB-02, 300-AB-03)
Duty blower(s): _______ Standby blower: _______
Check air blower discharge pressure (300-PIT-01)
Record reading: _______ mbar
Listen for unusual blower noises or vibrations
Visually inspect fine bubble diffusers for damage/blockages
Verify operation of anoxic tank submersible mixers (400-SM-01, 401-SM-01)
Record equipment runtimes in log

Section 6: MBR System

Task
Status (✓)
Comments/Observations
Check levels in MBR tanks (400-LIT-01, 401-LIT-01)
Record readings: Tank 1: _______ m, Tank 2: _______ m
Verify operation of MBR air blowers (301-AB-01, 301-AB-02, 301-AB-03)
Duty blower(s): _______ Standby blower: _______
Check air blower discharge pressure (301-PIT-01, 301-PIT-02, 301-PIT-03)
Record readings: _______ mbar
Listen for unusual blower noises or vibrations
Verify operation of permeate pumps (600-P-01, 600-P-02, 600-P-03)
Duty pump(s): _______ Standby pump: _______
Check permeate pump discharge pressures (600-PIS-01, 600-PIS-02, 600-PIS-03)
Record readings: _______ bar
Verify operation of backpulse system
Check levels in backpulse tanks (600-LIT-02)
Record reading: _______ m
Visually inspect MBR membranes for fouling/damage
Record all equipment runtimes in log

Section 7: Disinfection System

Task
Status (✓)
Comments/Observations
Check level in sodium hypochlorite dosing tank
Record reading: _______ % full
Verify operation of disinfection dosing pump
Record pump runtime in log

Section 8: TSE Tank & Transfer Pumps

Task
Status (✓)
Comments/Observations
Check level in TSE tank (600-LIT-01)
Record reading: _______ m
Verify operation of TSE transfer pumps (602-P-01, 602-P-02)
Duty pump: _______ Standby pump: _______
Check pump discharge pressures (602-PIS-01, 602-PIS-02)
Record readings: _______ bar
Listen for unusual pump noises or vibrations
Verify operation of tankering pumps (601-P-01, 601-P-02)
Duty pump: _______ Standby pump: _______
Check pump discharge pressures (601-PIS-01, 601-PIS-02)
Record readings: _______ bar
Listen for unusual pump noises or vibrations
Record all equipment runtimes in log

Section 9: Process Water Pumps

Task
Status (✓)
Comments/Observations
Verify operation of process water pumps (603-P-01, 603-P-02)
Duty pump: _______ Standby pump: _______
Check pump discharge pressures (603-PIS-01, 603-PIS-02)
Record readings: _______ bar
Listen for unusual pump noises or vibrations
Record pump runtimes in log

Section 10: Sludge Treatment

Task
Status (✓)
Comments/Observations
Check DO level in sludge holding tank (800-AIT-01)
Record reading: _______ ppm
Verify operation of sludge holding tank air blowers (302-AB-01, 302-AB-02)
Duty blower: _______ Standby blower: _______
Check air blower discharge pressure (302-PIT-01)
Record reading: _______ m

Section 11: Sludge Dewatering

Task
Status (✓)
Comments/Observations
Check level in sludge holding tank (800-LIT-01)
Record reading: _______ m
Verify operation of sludge feed pumps (800-P-01, 800-P-02)
Duty pump: _______ Standby pump: _______
Check pump discharge pressures
Record readings: _______ bar
Listen for unusual pump noises or vibrations
Verify operation of centrifuge (800-E-01)
Check centrifuge motor current
Record reading: _______ Amps
Check polymer dosing system operation (903-DP-01, 903-DP-02)
Check polymer preparation unit operation (900-PPU-01)
Record all equipment runtimes in log

Section 12: Odor Control Units

Task
Status (✓)
Comments/Observations
Verify operation of activated carbon OCU blower (700-CMP-01)
Check H2S level at OCU outlet (700-AIT-01)
Record reading: _______ ppm
Verify operation of biological OCU blowers (701-CMP-01, 701-CMP-02)
Duty blower: _______ Standby blower: _______
Check H2S level at OCU outlet (701-AIT-02)
Record reading: _______ ppm
Check operation of recirculation pumps (Stage I and Stage II)
Record all equipment runtimes in log

Section 13: Diesel Generator

Task
Status (✓)
Comments/Observations
Visually inspect generator for any signs of leaks, damage, or unusual wear
Check coolant level
Check fuel level
Check battery voltage
Record reading: _______ Volts

Section 14: General

Task
Status (✓)
Comments/Observations
Visually inspect all equipment and systems for signs of damage, leaks, corrosion, or unusual wear
Check operation of all instrumentation and control systems
Review alarm logs and address any active alarms
Record any unusual events or observations in the daily log
Clean and organize work areas

Operator Signature: ___________________

Notes:

  • This daily checklist is a supplement to the monthly, quarterly, semi-annual, and annual maintenance tasks outlined in the preventative maintenance plan.
  • Operators should refer to the detailed manufacturer manuals for specific instructions and troubleshooting guides for each piece of equipment.
  • Any issues or concerns should be promptly reported to the supervisor or maintenance team.