Email Control Auto

Example Usage

More Info

‣

Control Panel 🎛

2 Column right wide (8)2 Column right wide (7)

📓Design System📓Code Docs📓Blog

📓What is Super? (1)📓What is Notion?📓What is Super?

Quick Capture

Databases

ProjectsTasksCompaniesClients

Twilio: PSBBKDNCSURZ3HLMT9UA1ZC3

📓Welcome to Cluster

© ARPro 2024 – V1.5

May 24, Analysis of The Daily Reports Submissions V1.0

1. Executive Summary

⚙

1. Review of May 2024 Performance Data

• Max TSE Output: 479 m³ (May 1)
• Min TSE Output: 345 m³ (May 19)
• Average TSE Output: 431.26 m³
• Shortage Days: May 14, 19, 20, 22, 26

Executive Summary

The Muscat Bay Sewage Treatment Plant (STP) encountered several operational challenges in May 2024, revealing significant discrepancies between actual and design performance. This section outlines key findings, identifies root causes of underperformance, and provides actionable recommendations aimed at improving operational efficiency and achieving the design capacity of 750 m³/day.

Key Findings

• Plant Design Capacity: 750 m3/d
• Average TSE Water Output: 431.26 m³/day, well below the design capacity of 750 m³/day.
• Maximum TSE Water Output: 479 m³ on May 1, 2024.
• Minimum TSE Water Output: 345 m³ on May 19, 2024.
• Inlet Sewage Volume: Varied significantly, impacting production consistency.

Major Issues

• Maintenance Discrepancies: Particularly on Membrane 2, leading to frequent shutdowns.
• Reporting Inconsistencies: Missing daily reports for May 3, 28, 29, and 30.
• Frequent Shutdowns: Due to low levels in the equalization tank, often during night shifts.

Data Analysis

• TSE Water Output and Inlet Sewage Volume Trends:
• The chart below shows the daily trends of TSE water output and inlet sewage volume for May 2024. Significant fluctuations are evident, particularly around mid-May, affecting the plant's ability to maintain steady production.
• The red dashed line indicates the plant's design capacity of 750 m³/day, highlighting how far the actual performance is from the target.

Recommendations

2. Introduction

This report aims to provide a comprehensive analysis of the operational performance of the Muscat Bay STP for May 2024. The purpose is to identify the root causes of underperformance, analyze key metrics, and propose actionable recommendations to enhance the plant's efficiency and reliability.

3. Daily Operations Summary

The daily operational data for May 2024 revealed several critical performance metrics:

Data Analysis

• TSE Water Output and Inlet Sewage Volume Trends:

• The chart above shows the daily trends of TSE water output and inlet sewage volume for May 2024. Significant fluctuations are evident, particularly around mid-May, affecting the plant's ability to maintain steady production.
• The red dashed line indicates the plant's design capacity of 750 m³/day, highlighting how far the actual performance is from the target.

4. Performance Analysis

Production Metrics:

• Total Production vs. Design Capacity:
• Actual production consistently below the design capacity of 750 m³/day.
• Average TSE output: 431.26 m³/day.
• Variability in production from Stream 1 and Stream 2.
• Flow Rates:
• Detailed analysis of influent and effluent flow rates.
• Fluctuations observed, especially mid-May, affecting stability.

Shutdown Analysis:

Shutdowns:

• Frequent shutdowns due to low levels in the equalization tank.
• Dates: May 14, 16, 20, 22, 25, and 27.
• Impact: Significant loss of operational time and production efficiency.

Shutdown Logs:

• Detailed logs with reasons and corrective actions recommended.
• Enhanced monitoring during night shifts to prevent recurrence.

Charts and Tables:

• Production Metrics Table:

• Shutdown Analysis Table:

5. Maintenance Analysis

Scheduled Maintenance:

• Overview:
• Major cleaning and PPM performed on Membrane 1.
• Membrane 2 lacked similar attention, contributing to shutdowns.
• Discrepancies:
• Maintenance activities not uniformly documented.
• Recommendations for synchronized schedules.

Unplanned Maintenance:

• Log of Actions:
• Detailed log of unexpected maintenance actions and outcomes.

• Predictive Maintenance:
• Insights from predictive tools used to recommend proactive measures.

Inventory:

• Critical Spares:
• Record of critical spare parts, stock levels, and reorder schedules.

Charts and Tables:

• Maintenance Log Table:

• Predictive Maintenance Findings Table:

6. Reporting and Data Integrity

Reporting Inconsistencies:

• Missing Reports:
• Reports missing on May 3, 28, 29, and 30.
• Reasons for non-compliance and steps to ensure future consistency.
• Data Validation:
• Implementation of automated systems to ensure complete and accurate data reporting.

Charts and Tables:

• Missing Reports Table:

7. Operational Improvements

Charts and Tables:

• Operational Improvement Plan Table:

8. Recommendations

Inflow Management:

• Implement advanced systems for balancing and equalization tanks to manage fluctuations and ensure a steady inflow rate.

Membrane Performance:

• Conduct regular maintenance and explore advanced technologies to enhance membrane efficiency and longevity.

Monitoring and Reporting:

• Implement real-time monitoring systems for critical data points to ensure comprehensive and accurate daily reporting.

Maintenance:

• Establish a robust preventive maintenance schedule and utilize predictive maintenance tools to anticipate and prevent issues before they occur.

Benchmarking and Compliance:

• Measure plant performance against international standards for MBR technology and ensure compliance with regulatory requirements.

• Recommendations Implementation Plan:

9. Conclusion

The Muscat Bay STP's performance in May 2024 highlighted several areas needing improvement. By addressing the identified issues through immediate, mid-term, and long-term actions, the plant can significantly enhance its operational efficiency and achieve the design capacity of 750 m³/day. Continuous monitoring, training, and process improvements are crucial for sustainable operations and regulatory compliance.

Key Takeaways:

• Operational Efficiency: Immediate maintenance and monitoring improvements can drastically reduce shutdowns and enhance daily operations.
• Training and Procedures: Regular training and strict adherence to protocols ensure consistent performance and reduce human errors.
• Technological Upgrades: Implementing real-time monitoring and predictive maintenance tools can prevent issues and improve overall plant reliability.

Next Steps

• Implementation of Recommendations: Assign responsible parties and initiate actions as per the proposed timelines.
• Continuous Monitoring: Regularly review operational data and adjust strategies as needed.
• Training Programs: Schedule regular training sessions and update procedures based on new learnings and technological advancements.